Automotive Vibration Control Technology - Fundamentals, Material, Construction, Simulation, and Applications

Automotive Vibration Control Technology - Fundamentals, Material, Construction, Simulation, and Applications

von:

Vogel Communications Group GmbH & Co. KG, 2015

ISBN: 9783834362049 , 460 Seiten

Format: PDF, OL

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Mehr zum Inhalt

Automotive Vibration Control Technology - Fundamentals, Material, Construction, Simulation, and Applications


 

Titel

3

Copyright

4

Foreword

5

Table of Contents

7

Part 1 Fundamentals

17

1. Vibration Control Technology for the Automotive Industry

17

1.1 Fundamentals and requirements of vibration control technology

17

1.2 Vibration control technology in automotive engineering

17

2. Isolation, Damping, and Absorption

21

2.1 A material becomes predictable

21

2.2 The principles of vibration isolation

22

2.3 Four-pole theory: an approach to describing the isolation of high frequencies

25

2.4 Effects of damping and friction on isolation

34

2.5 Vibration absorption

43

3. Vibration Control Materials

45

3.1 Introduction

45

3.2 Elastomers – an extraordinary class of materials

45

3.3 Base polymer – or crude rubber (caoutchouc)

46

3.4 Elastomeric materials – overview of typical material properties

48

3.5 Natural rubber – discovery and history, properties and application

53

3.6 Compounding and vulcanization

70

3.7 Molding and vulcanization

78

3.8 Elastomers for vibration control – an overview

81

3.9 Component groups – engineered materials

86

3.10 Bonding technology

102

4. From System Knowledge to a Better Component

133

4.1 From system description to component specification

133

4.2 From specification to component design

134

4.3 Component design

140

5. Component Production

147

5.1 The single-loop development approach

147

5.2 From component drawing to sample product

149

6. Testing in the “Single-Loop” Era

153

6.1 Fatigue strength testing – history and motivation

153

6.2 Fatigue strength of elastomeric mounts

154

6.3 Virtual endurance test

155

6.4 Statistical basis

159

6.5 Reducing test duration by omission

164

6.6 Assessment of temperature effect

170

6.7 Conclusion

171

Part 2 Applications

173

7. Engine and Transmission Mounts

173

7.1 Mounting systems

173

7.2 Basic principles of mounting systems

196

7.3 Elastomeric compounds for engine and transmission mounts

206

7.4 Elastomeric mounts

212

7.5 Conflicting objectives of elastomeric mount elements

226

7.6 Engine and transmission mounts with hydraulic damping

228

7.7 Hydrobushings

254

7.8 Air-damped mounts

257

7.9 Switchable engine mounts

267

7.10 Active Vibration Control

276

7.11 Responses to market requirements

285

7.12 Summary

304

7.13 Guiding principles for engine and transmission mount design

305

8. Chassis Mounts

307

8.1 Ride comfort or driving safety

307

8.2 Rubber-metal suspension components

311

9. Rubber-to-Metal Mounts for CommercialVehicles

323

9.1 Engine mounts for medium and heavy trucks

323

9.2 Chassis mounts

328

9.3 Cab mounts

331

9.4 Special mounts

333

10. Air Springs

337

10.1 The use of air springs in vehicle technology

337

10.2 Function and physical principles of air springs

348

10.3 Design and characteristics of air spring bellows

354

10.4 Configuration and design of air springs

361

10.5 Production of air springs

369

10.6 Reinforcing layers

370

10.7 Responses to specific market requirements

372

11. Torsional Vibration Dampers

375

11.1 Cranktrain

375

11.2 Damper isolator pulleys for auxiliary devices

389

12. Absorbers

399

12.1 Linear absorbers

399

12.2 Rotational vibration absorbers

411

12.3 Driveshaft mounting, centering, and torque transmission components

415

13. Fundamentals of Polyurethane (PUR) as a Springing and Damping Material

421

13.1 Introduction

421

13.2 Basic chemistry

422

13.3 Catalysts

425

13.4 Comparison

426

13.5 MCU elastomers in automotive applications

426

14. Microcellular Polyurethane (MCU)

427

14.1 Principles of MCU applications

427

14.2 Development examples of automotive components

430

14.3 Component behavior prediction through FEA (Finite Element Analysis)

433

14.4 Body mounts and suspension mounts

436

14.5 Application examples for MCU

437

14.6 Summary

440

Appendix

441

Index of chapters and authors

441

Acronyms

442

References

444

Further reading

447

Illustration credits

448

Index

449